Wear Resistant Alloy Steel Forgings OEM Open Die Forging Mining Equipment
Premium Products
Wear Resistant Alloy Steel Forgings OEM Open Die Forging Mining Equipment
1
2
3
Brand Name :Tiangong
Certification :ISO9001, ISO14001,ISO45001
Place of Origin :Changzhou, China
MOQ :1
Price :USD1000-USD2000/piece
Payment Terms :T/T
Supply Ability :56000 Tons per year
Delivery Time :30days
Packaging Details :Pallet
Heat Treatment :Normalizing and tempering
Transport Package :Customizable
Machining :Hydraulic Hammers
Surface Finish :Customizable
Advantages :High strength
Type :Open die forging
Material :Alloy steel
Apply :Heavy Mining Equipment
Contact Now
Wear-Resistant Alloy Steel Forgings Open Die Forgings for Heavy Mining Equipment
Our Wear-Resistant Alloy Steel Open Die Forgings are specifically engineered for the demanding conditions of heavy mining equipment. Crafted from carefully selected alloy steel grades, these forgings offer exceptional surface hardness combined with superior core toughness, ensuring prolonged service life under extreme wear, abrasion, and impact stresses commonly encountered in mining operations.
Manufactured using advanced open die forging processes with precise temperature control and grain flow optimization, these components exhibit enhanced fatigue resistance, structural integrity, and uniform mechanical properties. The forging ratio is strictly maintained to improve internal density and reduce the risk of defects, making them ideal for critical parts such as crusher components, excavator arms, dragline parts, and heavy-duty rollers.
Key Attributes:
Remarkable Resistance to Abrasion: Exhibiting exceptional durability against surface wear.
Elevated Strength and Robustness: Providing substantial load-bearing capacity and resistance to fracture.
Outstanding Resistance to Sudden Force: Demonstrating superior ability to withstand impact loads.
High Resistance to Cyclic Stress: Ensuring prolonged lifespan under repeated loading conditions.
Adaptable for Large and Intricate Designs: Capable of being customized for complex geometries and significant dimensions.
Dependable Quality and Consistent Performance: Manufactured to ensure reliable and uniform characteristics.
Core Applications in Heavy Mining Machinery:
Crushing Machinery:
Main and eccentric shafts for crushers
Crushing liners, concaves, and mantles
Crusher hammers and jaw plates
Grinding Machinery:
Mill trunnions and end covers
Shafts for grinding mills
Loading and Hauling Machinery:
Excavator bucket teeth and lips
Linkage components for loaders
Material Handling Systems:
Impact zones in conveyor systems
Chute liners and wear plates
Item
Details
Product Name
Wear-Resistant Alloy Steel Open Die Forgings for Heavy Mining Equipment
Material Grades
- High-wear alloy steels engineered for extreme abrasion resistance and impact toughness - Customized compositions (e.g., high Cr, Mo, Mn) to withstand ore abrasion and impact loads
Forging Equipment
- Hydraulic Hammers: 5T, 8T, 12T - Capable of producing large, thick-section forgings with optimized grain flow for mining wear components
Manufacturing Process
Raw Material Inspection → Preheating → Open Die Forging → Heat Treatment → Rough Machining → Non-Destructive Testing → Final Machining (if required) → Dimensional Inspection → Packaging → Delivery
Forging Ratio
≥ 3.0 — Ensures superior internal density, fatigue resistance, and structural integrity for high-abrasion mining environments
Applications
- Critical wear components: Crusher mantles/concaves, grinding mill liners, shovel teeth, bucket lips, apron feeder pans - Parts subject to severe impact, abrasion, and cyclic loading
Delivery Conditions
- Delivered in wear-optimized heat-treated condition - Optional: As-forged, rough-machined, or stress-relieved states per requirements
Regarding the size of your forged components, what is the typical weight spectrum you handle? Our forging capabilities encompass a range of components weighing from 100 kilograms up to 7 metric tons.
Do you manage downstream processing such as thermal treatment and material removal? Indeed, we provide comprehensive in-house services for heat treatment, encompassing both preliminary and final machining operations.
Which industrial sectors are the primary beneficiaries of your forged products? We cater to a diverse array of critical industries, including wind power generation, heavy machinery manufacturing, port infrastructure, power transmission systems, and various others.
What are the typical timeframes for the completion and dispatch of orders? For items readily available in our inventory, the standard lead time is approximately 30 days. For custom-manufactured orders, the timeframe generally spans 40 to 45 days.
Could you provide information on the geographical location of your manufacturing facility and shipping hub? Our production plant is situated in Changzhou City, strategically located near Shanghai, and we utilize the Port of Shanghai for our shipping logistics.
Request a Quotation
To receive a tailored price assessment and a comprehensive engineering solution designed to meet your specific needs, please forward your detailed technical drawings and requirements to our dedicated team. Our experienced engineers will promptly review your submission and provide you with a professional quotation and a suitable solution.
